Single-Coat Aerogel Coating: Spray-On 800μm Thermal Barrier That Defies 1200°C for Complex Industrial Assets

Single-Coat gAerogel Coatin: Spray-On 800μm Thermal Barrier That Defies 1200°C for Complex Industrial Assets

To Plant Managers, Maintenance Engineers, and Project Leaders:

For years, the most frustrating insulation problems haven't been the long, straight pipes — they've been everything else: the valves, elbows, flanges, pumps, vessel skirts, and irregular surfaces that are impossible to wrap properly. Traditional solutions — multi-layer wraps, custom-fabricated jackets — are labor-intensive, prone to failure, and require frequent, costly rework, leading to sustained heat loss, safety hazards, and endless budget overruns.

In an era where global industry is racing toward higher energy efficiency and asset integrity, these “impossible-to-insulate” surfaces have become a critical bottleneck. At Hebei Woqin, we've spent over a decade mastering aerogel technology. This deep expertise led us to a definitive answer: a single-coat, spray-applied aerogel insulation coating that performs where wraps cannot — and keeps performing for years.

Part 1: The Core Innovation – Simplicity Meets Extreme Performance
We engineered this coating with one overriding goal: to make high-performance insulation as simple as painting a wall.

• One-Pass Application — Apply 600 to 1000 microns (0.6 to 1.0 mm) of continuous insulation in a single spray coat. This eliminates the complexity, time, and potential for error inherent in multi-layer systems.
• The Science Behind It — The coating is a sophisticated dispersion of hydrophobically modified aerogel particles (surface area >700 m²/g) within a high-temperature, inorganic silicate binder. Upon curing, it forms a monolithic, nano-porous matrix that traps air at a microscopic level, creating an exceptional thermal barrier with inherent durability and strong adhesion.

Part 2: Verified Performance – Data from the Lab and the Field
Our claims are backed by stringent third-party testing and, more importantly, documented field results.

Part 3: Real-World Proof – Three Case Studies from the Last 9 Months

1. Blast Furnace Skirt – Shandong Steel Mill
2. LNG Spherical Tank Exterior – Guangdong Terminal
3. Steam Pipeline – Hebei Chemical Plant

Part 4: Product Specifications & The Partnership for Success
To ensure your project's success, we provide clear options and comprehensive support.
Product Options & Indicative Pricing (FOB Tianjin):

• Standard Grade (Grey): For continuous service up to 650°C → USD 16–18 / Liter
• High-Reflectivity Grade (Silver): For peak exposures up to 1000°C+, reflects radiant heat → USD 20–22 / Liter
• Custom Formulations: Available for specific colors or enhanced thickness requirements.

Our Support Guarantees Proper Application:

1. Ready-to-Spray Formula: Each drum is pre-adjusted to optimal viscosity. Critical: Do not thin beyond 10% to avoid pinholes and performance loss.
2. Visual Application Guide: We include a concise video with exact spray gun settings and technique demonstrations.
3. Direct Technical Access: Our team is available to troubleshoot application questions in real-time.

Part 5: Test It On Your Equipment – Free Sample Program
Seeing is believing. We invite qualified industrial clients to validate the performance on their own assets.
Request a Free 5-Liter Test Kit:
You are only responsible for the freight cost (approximately USD 180–280 via DHL worldwide). Each kit includes:

• 5L of aerogel coating
• A detailed spray application guide
• Full laboratory test reports
• Direct contact information for technical support

Next Steps: Get Your Custom Analysis
Contact us with the surface temperature and dimensions of the asset you wish to coat. Within 10 minutes, we will provide:

1. An estimated material quantity requirement
2. A projected surface temperature reduction
3. A preliminary Return on Investment (ROI) calculation based on your local energy costs

Stop Compromising on Complex Insulation.Ruibin An
Business Development Director
Hebei Woqin Trading Co., Ltd. / InsulateWool
Phone / WeChat / WhatsApp: +86 139 3392 9092
Email:an@cn-aerogel.com

Website: insulatewool.com
We specialize in extreme-temperature insulation solutions. For over 12 years, we have partnered exclusively with serious industrial projects where verifiable performance is non-negotiable.